HOLZ-HER TECTRA 6120 lift: The space-saving lift solution, including lifting table
The horizontal panel saw TECTRA 6120 lift from HOLZ-HER is the complete solution with solid lifting table for high throughput mass production. The low space requirement and enormously high supporting capacity of the TECTRA 6120 lift allow high speed processing at high material throughput rates using package cuts. This elevating table version from HOLZ-HER thus ensures optimum integration into existing production processes.
The new TECTRA 6120 pressure beam saw from HOLZ-HER is distinguished by its absolute cutting precision and comprehensive basic features. Uncomplicated transfer of data from conventional branch software or software from other suppliers is a further highlight of the TECTRA series, allowing implementation of custom concepts with short amortization times for handicraft and industrial businesses.
Here is what the HOLZ-HER TECTRA 6120 lift offers
- Solid lifting table as standard feature
- Saw Blade Protrusion up to 95 mm
- Sawing Unit: up to 15 kW
- Cutting Lengths: up to 4,400 mm
- Cutting Widths: up to 4,800 mm
The CUT CONTROL 2 control package
The high performance software package for large HOLZ-HER TECTRA beam saws
The control is decisive for the power output of a state-of-the-art pressure beam saw. The TECTRA series is controlled by our CUTCONTROL 2 and the preinstalled EASY-PLAN and OPTI-CUT software packages.
Everything at a glance:
- Standard, large 19" monitor (with optional touchscreen) and large, clearly arranged buttons make it possible to machine absolute, series and format cuts with integrated groove.
- OPTI-CUT and EASY-PLAN optimization software preinstalled at the factory.
- Individual jobs can be assigned a priority at any time, job programming parallel to cutting.
- Graphic 3D user interface for intuitive operation and machine sequence functions for NC cutting.
- Program-controlled measurement of reference dimensions when saw blade is changed.
- Information display indicating running meters for main and prescoring saws.
- Individual adaptation of function and parameter settings.
- Label printer (optional) for barcode labels
(also data matrix barcode incl. software module for creating labels).
Solid air cushion tables
High functionality – perfect ergonomics
The TECTRA meets the highest demands in terms of its technology and equipment.
- Air cushions for the machine table protect the workpiece during handling. A powerful fan provide a large area air cushion, which allows heavy stacks of panels to be moved easily.
- The air cushion tables never distort, even under heavy panel packages. Another optional feature includes long panel formats up to 2,400 mm.
- The support tables can be moved for workpiece with small dimensions or to obtain additional space (optional).
The sawing unit of the TECTRA series
High power – extremely smooth operation
Optimized, torsionally rigid cast design, as well as use of linear guides guarantee perfect cutting results. Perfect power triangle at the cutting line for permanently ideal sawing performance thanks to sophisticated design of the sawing carriage guide and maintenance-free rack-and-pinion drive.
- Main sawing motor 11 kW - for optimum sawing capacity for stacks or high speed rough cuts - max. saw blade protrusion of 82 mm.
- Sawing carriage - with a saw blade diameter of 350 mm, the automatic, infinite cutting height adjustment ensures optimum saw blade protrusion for cleanly cut edges.
- Motor-driven groove height adjustment - adjustable groove depth from 0 - 30 mm programmable on control and optimization.
- Bidirectional grooving program in Fast Cut Mode (FCM) - Guarantees shortest possible cycle times for grooving - grooving is also accomplished during sawing carriage return!
- Automatic cutting length limitation - A proximity-type optical feature recognizes the end of the workpiece - eliminating unnecessary sawing carriage travel, especially for manual cuts.
- Optimized automatic cutting length feature - The sawing carriage is controlled by the optimization feature - the sawing carriage is prepositioned beneath the panel, the start and end of the cut are calculated, paths without cutting are traversed at maximum speed.
- Electrically adjustable prescoring saw - Allows simple and perfect adjustment of the prescoring saw on the monitor, in the shortest possible time, with minimum effort.
- High performance postforming unit (optional) - High performance postforming unit for tear-free cutting of postformed and other edges up to a panel thickness of 50 mm.
- Quick-change clamping system for main and prescoring saws - Ensures precisely clamped saw blades and extremely short standstill times for changing saws.
- Central, traveling evacuation - Dust is picked up precisely where it is produced.
Freely programmable rip fence
Stable, welded construction with precision, hardened linear guides ensure precise, smooth running. Direct rack-and-pinion drive and proximity-type sensor for absolute dimensions guarantee maximum positioning accuracy. Valid. Floating-type workpiece clamps compensate for tension in the panel stacks toward the top.
The 'power' workpiece clamps
Perfect hold - HOLZ-HER double-finger workpiece clamps
Three double-finger workpiece clamps in the stop area allow narrow strips to be cut simultaneously with maximum stability. The floating type clamps compensate for tension in the panel stack using a linear guide. For precise cutting on unveneered workpieces, optional controlled trimming stops are available.
Remnant cutting device for division without remnants. The clamps retract into the grooved pressure beam. Panels can be used completely during processing.
Remnant cutting device integrated into the pressure beam
Remnant cutting device for division without remnants. The clamps retract into the grooved pressure beam. Panels can be used completely during processing.
Solid lifting table as standard feature
The lift solution for maximum material throughput
Solid lifting table for high capacity mass production. The low space requirement and enormously high supporting capacity allow high speed processing at high material through-put rates using package cuts. Select the suitable version for optimum integration into your production process.
- Stable layout - consisting of heavy-duty angle and hollow sections - max. effective load 3,000 kg
- Precise positioning, processing of panels with thicknesses up to 9 mm
- High speed lifting / lowering cycles
- Double light barriers provide absolute safety for personnel
- For panel formats with length up to 4,100 mm and width up to 2,100 mm.
Optimization module EASY-PLAN
EASY-PLAN – the name is the program
The EASY-PLAN optimization software installed as a standard feature provides all functions, such as:
- Entry of material data and parts list data
- Job summary
- Cutting plan survey for optimized jobs (representation at one level)
- Material-related result display in graphic form.
- Display provides information on required material formats, panels and remaining formats per job.
- Complete jobs can be reset and booked back into the parts list at any time.
The material data entry provides information on length, width and thickness of the material, quantity present in stock, turnability in consideration of grain pattern, material designation, type number and trimming. The parts list data includes the element number, position number, quantity, length and width.
Optimization module OPTI-CUT
OPTI-CUT – makes your work even easier
OPTI-CUT serves for laying out, managing and optimizing jobs. The integrated OPTI-CUT optimisation software can also be purchased as a combination package – with machine and office version (OPTI-BASE).
- The software supplies current job information for NC cutting.
- An additional module imports parts lists from user programs.
- Simple configuration of all system settings
- Material-related result display of optimized parts lists in graphic form
- Layout and management of edging lists with predefined edging recommendation lists
- Defined cutting length adaptation from the software reduces cycle times decisively.
Optimization module OPTI-PRO
OPTI-PRO – premium optimization
The professional optimization in one complete package with a variety of additional modules. This optional optimization package for sawing software is equipped for high speed data input as well as simple transfer of cutting data from branch or ERP programs via CSV interface. For example, the OPTI-PRO can calculate cutting times and take over edging material management for you. Naturally, the block part module also allows representation of furniture fronts. Other high performance features include:
- Job management
- Material and coating management
- Data migration
- Display of results
- Material booking
- Edging and grooving entries
- Use of cuts
- Block part optimization
- Edging calculation, data migration
- Export of all data
- Cutting time calculation
- Label printout in office
- Filler parts
- Bar optimization
- Collective jobs
- Second license
Options for extension
Maximum efficiency with Holz-Her machine networking
HOLZ-HER realizes your production ideas within 20 minutes from the first mouse click to finished furniture with seamless machine networking.
The Slovakian Company Tomko swears by HOLZ-HER
Since 1989, the Slovakian Company Tomko has been manufacturing mass-produced furniture from laminated and veneered panels. The present production capacity and the company’s know-how are a guarantee for all business partners, who expect delivery and installation of high quality furniture at agreed times and quantities as well as flexibility in satisfying additional requirements.
Moreover, the furniture making shop provides its customers modern, cost-effective household furnishings tailored to their expectations by using custom processes and professional consultation during the furniture planning and production phases.
The company’s demanding projects are made possible by its state-of-the-art machinery. The TECTRA 6120 panel saw from HOLZ-HER is ideal for fulfilling the customers’ specific requirements. In addition, the cabinet making shop has a SPRINT 1329, also from the brand-name manufacturer HOLZ-HER. This machine was designed to meet the highest requirements in terms of quality and flexibility and offers many advantages. Among other things, the machine can be converted by program selection, without having to open the hood, so that it is always ready for production immediately. An EVOLUTION 7405 vertical CNC machining center completes the company’s excellently equipped machine pool.
From planning and consultation to production, delivery, assembly and service, the TOMKO Cabinet Making Shop is a reliable partner for high quality furniture.
Photos and Video: Nábytkové stolárstvo TOMKO
Professional brand presentation for professional machines
The ARNO Company with headquarters in Wolfschlugen, near Stuttgart, provides for brand presentation at the point of sale – aesthetic, discerning, attractive and efficient. Over 80 years of experience and more than 250 dedicated employees worldwide make this company an expert for all branches in all store, shop in shop, display and digital areas. The complete range includes design, value engineering, construction and production right on up to logistics and installation. The company coordinates complex international projects of all sizes for multinational brands and commercial enterprises.. ARNO is a global player with certified processes and a clear objective: To create worlds for experience, providing purchasing motivation. The ARNO Group includes the headquarters in Wolfschlugen near Stuttgart as well as other companies in Munich, Bristol, Istanbul, Moscow, Guangzhou, Shanghai and a strategic alliance in New York.
Since the end of April two new machines, one PRO-MASTER 7125 5-axis CNC machine and one TECTRA 6120 pressure beam saw from HOLZ-HER have been in use at ARNO in their technical product preparation, prototype design and production departments. After detailed market analysis and comparison, they discovered the machines from HOLZ-HER satisfied the company’s high expectations and requirements for machining their wide range of production. In addition to the excellent price/benefit ratio, the decision makers at the company were also convinced by the proximity to the manufacturer as well as the support in disassembling the old machines and installing the new. After comprehensive training, the first orders were produced on the new machines to the full satisfaction of the company. Peter Köstlin, Team Leader fir Technical Pre-Production, is enthusiastic about the new machines: “It is simply a lot of fun to work with these new machines and continuously discover new possibilities.”
Complete, integrated solutions from HOLZ-HER
Pulsar is a marketing agency seated in Dubai, and offering its customers holistic marketing concepts. The agency was founded in 2007 and has a regional as well as global presence with production capabilities in Dubai and Beirut.
The basic idea is to create brand awareness to win customers for a brand particularly at the point of sale. For this purpose the agency offers integrated marketing concepts, including everything customers require for comprehensive brand awareness ranging from shop design to digital marketing, events and promotions.
Since February 2016 the company has used machines from the quality manufacturer HOLZ-HER for production of high quality store furniture elements for the point of sale. A STORE-MASTER panel storage system was installed in combination with a DYNESTIC 7521 nesting machine and a TECTRA 6120 pressure beam saw. Moreover the company operates successfully with a PRO-MASTER 7125 5-axis CNC machining center as well as an ACCURA series edgebander from HOLZ-HER for realization of its innovative store concepts.
Among others Nestlé, Unilever, Procter & Gamble, Nike, Burberry and BMW are included among the highly satisfied clientele in the Arabian world, who are impressed by Pulsar’s promise of quality as a result of its investments in high quality production machines.
Caribbean Flair with high performance HOLZ-HER machines
HOLZ-HER’s excellent reputation as a producer of high performance machines has reached the Caribbean. On the small Caribbean Island of Saint-Barthélemy, belonging to the lesser Antilles and included in the French overseas territories, the new production facilities built by the Carpentry Shop Gaylord Dessomme Ebenisterie d’Art has been equipped with machines from the Nürtingen machine manufacturer.
These machines include a PRO-MASTER 7125 Black Edition, distinguished particularly by the mature dynamics of its 5-axis gimbal-mounted head and high tech processor. In addition the carpentry shop now has an AURIGA 1308XL PUR Black Edition with three finishing attachments. A TECTRA 6120 classic pressure beam saw was also installed.
The Carpentry Shop Gaylord Dessomme Ebenisterie d’Art has specialized particularly in production of interior and exterior furniture and is now well equipped with its new HOLZ-HER machine park.
Variable subdivision of standard elements
The Günthner company is a producer of sun protection systems that produce standard products in small series.
[...] The panel materials for the production of wood components are now being processed by Günthner with a complete solution from Holz-Her. In addition to a Tectra 6120 power plate divider and a Dynestic 7516 nesting machine, this system consists of a 5110 storage bin with ETR-300 labeling station, which supplies both dividing machines with plate materials. "We already had a saw and a nesting CNC in front of this combi-system, but they were both over-aged and had to be replaced. The storage and transport of the plates with vacuum lifters were no longer contemporary. Here, we wanted to relieve our employees and bring order to the camp ", reports the managing director. "The separate replacement of the two old machines was not an option. We wanted an overall concept. "
A year ago, Günthner looked at such a concept at another manufacturing company. It was clear right away. So he got to know different manufacturers and invited them to Rottweil to present their design. Finally, the decision to choose Holz-Her is based not only on machine technology but also on a good spatial arrangement of the concept, the regional proximity to the supplier and the conclusive software package. Since the end of May, the plant, which was built parallel to the old machines still working at that time, is in the house. [...]
Flexible panel storage system for maximum Swiss woodworking competency
Alpiger Holzbau AG [Alpiger Woodworking Co.] in Sennwald in the Canton of St. Gallen, Switzerland, is a quality conscious, regionally active, state-of-the-art woodworking company. This future oriented carpentry shop offers holistic solutions in the areas of system construction, facades, windows, roofing and interior finished. Its reputation as a state-of-the-art company results from its use of high quality, ecological materials as well as cooperation with supplies guaranteeing high quality. Individual response to customer wishes, flexible planning and reliable completion are major planks in the business policy of Alpiger Holzbau AG.
The company has been working with HOLZ-HER machines since 2014 and has used a PRO-MASTER 7225 5-axis CNC machining center since that time. In 2016 they installed a TECTRA 6120 power horizontal panel saw in combination with a STORE-MASTER 5110 panel storage system. This panel storage system from HOLZ-HER ensures innovative storage layout and was adapted precisely to the space available in the Alpiger facilities. The integrated panel saw is located on the ground floor with the panels at an elevated level to allow space beneath for other types of use. The manipulator in the panel storage system is controlled by a computer to pick up the proper panels at the upper level and place them on the TECTRA 6120 power pressure beam saw on the ground floor for further processing.
This panel storage system has allowed Alpiger Holzbau AG to increase its capacity while reducing personnel and organizational costs and ensuring optimum use of the available space.
Panel sawing at the professional level
At the Vital Aid Association in Magdeburg, Germany, people with mental disabilities, their families, volunteers and professionals unite to ensure optimum living conditions for everyone, with and without handicaps. The organization has four recognized workshops for the handicapped, offering these people jobs in areas such as woodworking.
For a short time now the Vital Aid Association’s workshop in Magdeburg has appreciated the use of a TECTRA 6120 classic pressure beam saw from HOLZ-HER. The organization considers use of the new horizontal panel saw to be a major step in the direction of automation and work facilitation.
The products produced by the Vital Aid Association in Magdeburg in the area of woodworking are intended for commercial as well a private customers. Among other products they produce slatted frames for the bed industry, stair steps and wooden channels. In addition to their excellent price/benefit ratio, they focus on high quality standards, flexibility and keeping deadlines.
HOLZ-HER wishes the Vital Aid Association in Magdeburg and all its staff members a great deal of success and pleasure with the new TECTRA 6120 classic.
HOLZ-HER product portfolio as central production pillar
Binni is one of the leading companies in the Republic of Kosovo in the area of interior furnishings such as doors and windows. Over 200 employees work in a production area of 18,000 m2 with a capacity of more than 10,000 doors per year as well as over 5,000 kitchens per year. Every year more than 50 new product are introduced on the market. The company exports to various European countries such as Switzerland, Germany, Belgium or the Netherlands.
Binni was founded in 1989 and represents the continuation of a family tradition. The business model combines traditional Albanian wood and furniture craftsmanship with innovative processes and technologies meeting international standards.
This international standard is guaranteed by use of highly varying HOLZ-HER machines, for a majority of the company’s production. In addition to two horizontal panel saws, the company uses a vertical EVOLUTION 7405 CNC and a PRO-MASTER 7125 CNC machining center. A SPRINT 1327 edgebander is also in use. The HOLZ-HER machines are a significant production factor, which have become indispensable for this major company’s everyday business.
The video pictured shows an except from Binni’s image video. The complete video can be view at the Binni Youtube Channel.
Exceptional master piece with HOLZ-HER machines
The Feine Möbel Carpentry and Furniture Making Shop in Guntersblum, Germany, works under the motto “A warm, friendly residential atmosphere is always the interaction of its many parts”. It is therefore important to encourage customers to realize their own ideas and support them with maximum professional competency in designing their home while providing them the necessary craftsmanship.
For perfect production of the furniture, the company uses a CUT series horizontal panel saw, a PRO-MASTER CNC machining center and a SPRINT series edgebander, all from HOLZ-HER. With these HOLZ-HER machines, the carpentry shop has ensured maximum quality and precision for its customers since 2003.
In addition to handling customer orders, the carpentry shop’s junior proprietor used the HOLZ-HER machines to produce his masterpiece for the Master Carpenters’ School in Schwetzingen, Germany. This masterpiece is a piece of corridor furniture made of elm wood with painted finish and printed glass inserts. The original character of this masterpiece resulted in its inclusion in the Online Portal of the Cabinet Maker and Carpentry Shop Magazine, BM Online.
- BM Online | March 8, 2016
Photos: Jörg Beltzner, Schwetzingen
Read complete article at BM Online